The R&D Test Lead manages HVAC system testing in a lab, ensuring safe execution, accurate data, and supervising lab staff and contractors.
The HVAC systems R&D Test Lead is responsible for the setup, execution, and day-to-day delivery of HVAC system testing within the R&D laboratory. The role focuses on ensuring that tests are built correctly, run safely, and produce high-quality, repeatable data for use by the engineering teams.
This is a hands-on senior technical role with responsibility for rig build, instrumentation, commissioning, and test execution, as well as supervision of lab technicians and contractors.
Key Responsibilities
Test Setup & Execution
- Build, configure, and commission HVAC test rigs in line with engineering test plans.
- Execute tests on:
- DX systems (CRACs, AHUs)
- Chilled water systems (CRAHs, CDUs, Chillers)
- Thermosyphon refrigerant based systems
- Ensure tests are run safely, consistently, and in accordance with defined procedures.
- Troubleshoot mechanical, refrigeration, and system-level issues during testing.
Instrumentation & Measurement
- Install, configure, and maintain test instrumentation (temperature, pressure, flow, power, etc.).
- Manage calibration and basic verification of measurement equipment.
- Ensure measurement accuracy and repeatability appropriate to the test objectives.
Lab Equipment & Infrastructure
- Take ownership of the day-to-day operation and upkeep of R&D lab equipment, including:
- Generators
- Chillers
- Boilers
- Pumps and hydraulic skids
- Control systems and associated panels
- Coordinate routine inspections, basic maintenance, and fault-finding to ensure lab readiness.
- Liaise with external service providers and contractors for specialist maintenance, servicing, and repairs.
- Support commissioning of new lab equipment and lab capability upgrades
Data Quality & Handover
- Ensure test data is complete, well-structured, and clearly documented.
- Manage data logging and storage.
- Provide clean datasets and test summaries to engineering teams.
- Flag test anomalies or deviations.
Lab & People Coordination
- Provide day-to-day supervision of lab technicians, contractors, and temporary staff.
- Coordinate test schedules, priorities, and resource usage.
- Maintain good housekeeping and safe working practices in the lab.
Safety & Continuous Improvement
- Support risk assessments and safe systems of work.
- Identify opportunities to improve test efficiency, repeatability, and lab workflows.
Required Experience
- Strong hands-on experience with HVAC and refrigeration systems
- Practical experience with lab equipment and measurements: airflow, pressure, temperature, power, flow rates, etc.
- Comfortable working in a lab or test-bay environment.
- Experience guiding technicians or contractors.
Top Skills
Calibration
Control Systems
Data Logging
Flow Measurement
Hvac Systems
Instrumentation
Pressure Measurement
Temperature Measurement
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